Quarry Industry

Six Years of Exceptional Performance: MATEC Filter Press in the Quarry Industry

In 2018, Matec Pacific installed a MATEC 1500×1500/120 plate filter press for a customer in New Zealand’s quarry industry, tackling the unique challenges of a high clay content application. Today, six years later, the system continues to deliver remarkable performance and value, proving its worth as a long-term investment.

Transforming Operations with MATEC Technology

Prior to adopting the MATEC solution, the customer struggled with an unreliable filter press that frequently broke down, causing significant downtime and failing to meet plant production targets. The installation of the MATEC filter press marked a turning point:

• Immediate Efficiency Gains: The system improved reliability and throughput from day one, enabling the customer to meet production targets consistently.

• Reduced Downtime: Operational interruptions became a thing of the past, significantly increasing productivity.

• Streamlined Processes: The ability to handle significant material volumes ensured seamless operations, even with high clay content.

Durability and Longevity in Action

The MATEC filter press has proven to be a robust and reliable solution for this demanding application:

• Six Years of Continuous Use: The system remains in excellent condition, demonstrating the quality of its materials and design.

• Minimal Maintenance Requirements: Thanks to its precision construction, the filter press has required only routine preventative maintenance, avoiding costly overhauls or replacements.

• Customer Commitment to Upkeep: The client’s dedication to regular maintenance has ensured peak performance, further extending the system’s lifespan.

Environmental and Economic Impact

MATEC Pacific’s solution has delivered significant benefits that align with both operational goals and sustainability commitments:

1. Environmental Benefits

• Reduced Dependence on Tailings Ponds: By streamlining dewatering and filtration, the system has nearly eliminated the need for extensive tailings ponds.

• Water Recovery and Reuse: Near-total water recovery supports sustainable sand wash plant operations, reducing environmental impact.

2. Economic Advantages

• Lower Maintenance Costs: The durable design minimises expenses related to repairs and parts replacement.

• Increased Efficiency: Improved throughput and reliability have enhanced overall productivity.

Reduced Downtime: Operational stability has translated into a stronger bottom line.